Job Summary:
The Welder/Filter Fabrication Specialist is responsible for welding and fabricating filter components using various welding techniques. This position requires expertise in welding processes, reading blueprints, and an understanding of filter system designs to create high-quality, functional components. The specialist will work closely with engineers and other technicians to ensure that fabricated parts meet specifications and quality standards.
Key Responsibilities:
- Filter System Fabrication: Fabricate and weld parts for filters, including housings, frames, and support structures, based on technical specifications.
- Welding Operations: Perform welding using a variety of techniques (e.g., MIG, TIG, Stick) on metals such as stainless steel, aluminum, and carbon steel.
- Blueprint Interpretation: Read and interpret engineering drawings, blueprints, and diagrams to ensure proper dimensions, tolerances, and material types for each filter component.
- Assembly of Filter Units: Assemble filter components into finished products, ensuring proper alignment and secure connections between parts.
- Inspection of Welds and Components: Inspect welds and finished parts to ensure they meet quality standards and are free from defects, such as cracks or porosity.
- Customization of Filters: Modify or customize filter units based on project requirements, such as adjusting dimensions or adding special features for specific applications.
- Ensure Material Quality: Select and prepare materials, ensuring that the proper alloys, thickness, and finishes are used for the filter components.
- Safety Compliance: Follow all safety procedures and maintain a clean and safe working environment, including wearing the appropriate personal protective equipment (PPE).
- Collaboration with Design Teams: Work closely with engineers, designers, and other team members to discuss and solve fabrication challenges, ensuring the design intent is properly executed in the finished product.
- Maintenance of Tools & Equipment: Maintain and clean welding and fabrication equipment, ensuring all tools are in proper working condition.
- Record Keeping: Document the work completed, including material usage, hours worked, and any deviations from the planned design.
Required Skills & Qualifications:
- Proven Welding Experience: Previous experience in welding, particularly in metal fabrication and the production of complex filter components.
- Knowledge of Filter Systems: Basic understanding of the function, design, and components of filter systems in various applications (e.g., air, water, or industrial filtration).
- Technical Proficiency: Ability to operate various welding machines (MIG, TIG, Stick) and other metalworking equipment.
- Blueprint and Specification Reading: Strong ability to read and interpret blueprints, technical drawings, and welding symbols.
- Attention to Detail: High level of precision and attention to detail in welding and assembling filter components.
- Physical Stamina: Ability to work in physically demanding environments, including lifting materials, standing for long periods, and working in confined spaces.
- Problem-Solving: Ability to troubleshoot fabrication issues and adapt designs or techniques to meet project requirements.
- Team Player: Ability to work collaboratively in a team-oriented environment, often with engineers and other fabricators.
Education & Certifications:
- Education: High school diploma or equivalent (preferably with some technical training in welding or fabrication).
- Certification: Welding certification, such as those from the American Welding Society (AWS), or equivalent, is preferred.
- Specialized Training: Additional training in filter system design or fabrication may be beneficial.
Preferred Skills:
- Experience with Specialized Welding Techniques: Experience with high-precision welding processes (e.g., TIG welding) on materials like stainless steel, aluminum, and other alloys.
- Familiarity with Filter Assembly: Experience working with or assembling filters, especially in industrial or commercial settings (e.g., air, water, or oil filtration systems).
- Mechanical Aptitude: Ability to understand and work with mechanical designs, including filters and other industrial systems.
Work Environment:
- Conditions: The work is typically performed in fabrication shops, manufacturing facilities, or construction sites. Work may involve exposure to welding fumes, noise, and high temperatures.
- Tools Used: Welding machines (MIG, TIG, Stick), grinders, cutting tools, and other metalworking equipment.
Physical Requirements:
- Ability to lift heavy components (up to 50 lbs or more).
- Must be able to work in various physical positions, including standing, bending, or kneeling for long periods.
- Must have good vision (with or without correction) to detect flaws in welds and materials.
